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Everyday 5S - a product trial

 
 
 
 
 
 

5S is a methodology designed to maintain a clean, safe and well-organised factory. It has been adopted by other sectors such as construction. Is 5S universally applicable then?

5S

Sort

Set

Shine

Standardise

Sustain

5S is about:

  • Arrangement and Sorting out, well, all the mess in our workplace
  • Setting things in order so that we know where everything is when we need it
  • Keeping the workplace clean and cleared so that the mess does not return, or if it does, then in a "less messy" way

These the things you do to make 5S happen, then there are the things you do to make sure 5S stays happening:

  • Standardising the procedures to maintain order, and
  • Sustaining the effort and discipline through a corporate framework of continuous improvement.

Sounds okay so far, and clearly this methodology will make a difference in a factory or a construction site, but what if you don't have a factory or a construction site - will 5S still work? We have put 5S to a series of stringent tests to see whether the methodology is extensible. Our results are shown below.

We tested it in an everyday activity: baking bread, a colleague at Greenfile Developments is an amateur baker and this is his tale of 5S for bread making:

"... the first time I made bread, I didn't have things ready and I was rushing around: get a bowl to proof the yeast, another to hold the flour, yet another for water. I didn't have the right tools ready for use and my hands (as well as half the kitchen) were covered in dough. My sleeves started to slip down and then the phone rang....

After a lot of clearing up, I got hold of a book on baking and the author suggested that 'mise en place' was something every baker (whether amateur or not) should pay attention to.

Well, 'mise en place' literally means 'everything in its place' ... not too far off 'Sorting out and Set in Order' to us 5S practitioners... hmm.

So 'mise en place' it is - the bowls all ready, thermometer switched on, salt, flour, yeast all measured out and having the right tools for the job (in this case: dough cutters and dough scrapers).

Suddenly everything was easier, all the tools were to hand, in fact, my hands hardly needed cleaning afterwards (well, quite a bit of cleaning... but much less than before!).

 

bread made the 5S way
Bread home-made the 5S Way


Oh, and the Cleaning and clearing up time was cut from 45 minutes to about 10 minutes because I clear up at every stage of the bread making.

Now I always wear a white lab coat with a sleeves rolled up half way up my forearms, I have a remote headset for the phone and I have a process flow chart for the baking process (just kidding, it's actually the recipe in a time-line format). That took care of the Standardising my procedures and ensured my discipline is Sustained... and the bread tastes fine!"

Now you can understand why Greenfile Developments' productivity is so high- we get fed fresh bread baked in accordance to 5S methodology!

What if you don't bake bread? Well, do you apply for interesting jobs? We explored 5S in the preparation of job application and interviews. We believe you may benefit from a 5S makeover on your CV/Resume and interview techniques.

Let's have a look at 5S and your CV/Resume:

Set

Do all the details match the job applied for?

Sort

Can the employer collect the required information easily from your CV/Resume?

Shine

Is your document easily readable with no spelling and grammatical errors?

Standardise

Is everything in your document clearly laid out and understandable, with no ambiguities and confusion?

Sustain

Can you make sure that the information is consistent, coherent, up-to-date and you have a logical answer for everything you wrote?


 

Let's say you meet the prospective employer, and they say: 'tell me something about yourself'.

So how about your 1-minute/ 5-minute/ 15-minute presentation about yourself?

(Do you have one of these ready?)


Set

Do you have all the necessary information and do you have any unnecessary information you should get rid of?

Sort

Is your presentation in order, in some sort of sequence and is easy for the listener to collect information?
Is your delivery logical and segued smoothly from one stage of your career to another?

Shine

Is your delivery polished, clear and shows that you are well-prepared?

Standardise

Have you practised your presentation recently?

Sustain

Do you update your presentation and check its relevance to specific employers?

Looking at 5S this way, it becomes not just a housekeeping tool but a tool to "get you ready". 5S helps factories and construction sites to be ready for productive work, 5S helps our colleague to get ready to bake bread. 5S can help you prepare for the moment when you meet a potential employer, or even a chance encounter with the top boss.

It's no good being at the right place at the right time if you are not ready. The way opportunities come about, being "ready" is probably as important as being there. "Doing a 5S" on yourself can get you ready to make the most of opportunities.

Click here to find out more about 5S.


For those of you interested in baking bread - our colleague recommends:
'The Bread Baker's Apprentice' by Peter Reinhart, Ten Speed Press; (December 2001)
ISBN: 1580082688

 
     
     
     
     
   
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